alfie 500

The Alfa Laval ALFIE 500 coolant cleaning system is a compact, mobile centrifugal-separation module designed to remove contaminating oil, grease and solid particles from water-based metalworking coolants and suitable wash fluids.

By continuously cleaning coolant in a bypass arrangement, ALFIE 500 can support better fluid management, reduce contamination and help manufacturers limit unnecessary coolant replacement. Application suitability should be confirmed using accurate information about the fluid, contamination and operating conditions.

What Is the ALFIE 500 Coolant Cleaning System?

ALFIE 500 is a mobile disc-stack centrifugal separator system for cleaning contaminated industrial coolants. The complete module integrates the separator with a feed pump, controls and the connections required for operation.

Its mobile construction and quick hose couplings allow the unit to be moved between suitable coolant tanks within a workshop. The appropriate suction arrangement depends on tank design and liquid depth.

How Does ALFIE 500 Clean Industrial Coolants?

Contaminated coolant is drawn from the machine tank and delivered to the rapidly rotating separator bowl. Centrifugal force separates substances of different densities.

Solid particles collect within the separator bowl, while contaminating free or loosely emulsified oil is separated from the water-based coolant. The cleaned coolant is returned to the tank through the outlet hose.

ALFIE 500 is commonly installed in a bypass arrangement, allowing coolant cleaning to continue without becoming part of the main machining-fluid circulation path.

Contaminants Addressed by ALFIE 500

ALFIE 500 is designed to remove suitable contaminants such as:

• Tramp oil

• Grease

• Fine metallic particles

• Dirt and suspended solids

• Contamination entering from machining operations

• Suitable contaminants present in water-based wash fluids

The actual separation result depends on contaminant density, particle characteristics, coolant stability, temperature, flow rate and operating conditions.

Industrial Applications

ALFIE 500 may be considered for coolant and wash-fluid cleaning in:

• CNC machining centres

• Automotive-component manufacturing

• General engineering workshops

• Metal cutting and grinding

• Machine-tool operations

• Component washing systems

• Fabrication and precision-engineering facilities

• Workshops operating several smaller coolant tanks

The system should not be used for fluids or environments outside the approved operating conditions stated in the applicable Alfa Laval documentation.

Benefits of Regular Coolant Cleaning

Reduced fluid contamination

Removing contaminating oil and solid particles helps maintain cleaner metalworking coolant and reduces the accumulation of unwanted material in machine tanks.

Longer coolant utilisation

Effective contamination control may help reduce premature coolant disposal and replacement. Actual coolant life depends on formulation, operating conditions, microbial control and maintenance practices.

Support for tool and component quality

Cleaner coolant can help limit exposure to abrasive particles and unwanted oil contamination. Tool life and product quality also depend on machining parameters, tooling and coolant-management practices.

Mobile operation

The wheeled construction and quick couplings enable ALFIE 500 to serve multiple suitable tanks instead of requiring a permanently installed separator for every machine.

No disposable filter cartridges

Centrifugal separation does not depend on disposable filter cartridges for the primary separation process. Collected contaminants must still be removed and disposed of appropriately.

Application Information Required

Before selecting or proposing an ALFIE 500 system, customers should provide:

• Type and formulation of coolant or wash fluid

• Tank capacity and liquid depth

• Operating temperature

• Fluid pH

• Nature of the contaminating oil

• Type and approximate quantity of solids

• Current cleaning or filtration method

• Number and location of tanks

• Required operating schedule

• Electrical supply

• Available installation and movement space

• Hose length and connection requirements

Fluid compatibility and operating limits must be checked against the applicable Alfa Laval product documentation.

ALFIE 500 Support in Hyderabad and South India

Surya Sankara Trading Pvt. Ltd. is an Authorised Distributor for Alfa Laval products, supporting ALFIE 500 coolant cleaning system enquiries from Hyderabad, Telangana and other South Indian locations.

Manufacturing companies, machine shops and engineering facilities can share their coolant type, tank details and contamination concerns for an initial application discussion. Product selection should be based on actual fluid and operating conditions.

Frequently Asked Questions About ALFIE 500

What is ALFIE 500 used for?

ALFIE 500 is used to remove contaminating oil, grease and solid particles from suitable water-based metalworking coolants and wash fluids. It is intended primarily for smaller tanks and workshop applications requiring a mobile cleaning system.

Is ALFIE 500 a filter?

ALFIE 500 is a centrifugal separator rather than a conventional cartridge filter. It uses centrifugal force to separate contaminants of different densities. Its primary separation process does not rely on disposable filter cartridges.

What is tramp oil?

Tramp oil is unwanted oil that enters water-based machining coolant from sources such as hydraulic systems, lubrication systems and machine leakage. Excess tramp oil can interfere with coolant management and contribute to an undesirable workshop environment.

Can ALFIE 500 remove solid particles and oil simultaneously?

The disc-stack separation process is designed to separate contaminating oil and suitable solid particles from water-based coolant. Actual separation performance depends on the coolant, contaminant properties, temperature, flow rate and operating conditions.

Can one ALFIE 500 serve several machines?

Its mobile design and quick hose couplings allow one unit to be moved between multiple compatible coolant tanks. Tank accessibility, hose arrangement, suction-device selection and the required cleaning schedule should be evaluated beforehand.

How is ALFIE 500 connected to a coolant tank?

ALFIE 500 is typically connected in a bypass arrangement using inlet and outlet hoses. Contaminated coolant is drawn from the tank, cleaned inside the centrifugal separator and returned to the tank. Installation must follow the applicable instructions.

Does ALFIE 500 require filter cartridges?

The centrifugal separation process does not require disposable filter cartridges. Separated solids accumulate inside the separator bowl and must be removed during cleaning according to the prescribed maintenance procedure.

Can ALFIE 500 clean every type of industrial fluid?

No. Fluid suitability must be checked before use. Coolant type, water content, viscosity, temperature, pH, chemical composition and contamination should be compared with the operating limitations in the applicable Alfa Laval documentation.

What maintenance does ALFIE 500 require?

Maintenance generally includes cleaning the separator bowl, inspecting seals and hoses, checking the suction arrangement and following the prescribed service intervals. Only applicable Alfa Laval instructions should be used for operation, cleaning and maintenance.

What information is needed for an ALFIE 500 enquiry?

Customers should provide the coolant type, tank volume, liquid depth, operating temperature, pH, contaminant type, number of machines and existing cleaning method. Photographs of the tanks and connection area can also assist the initial discussion.

Where can I enquire about ALFIE 500 in Hyderabad?

Customers in Hyderabad, Telangana and South India can contact Surya Sankara Trading Pvt. Ltd., an Authorised Distributor for Alfa Laval products, for ALFIE 500 product enquiries and application discussions.